I need to make a USB bootable disk of Windows 7 ISO. My USB is formatted to NTFS, ISO is not corrupt. I can copy install.wim elsewhere but I cannot copy it to USB. I even tried rsync. rsync error sources/install.wim rsync: writefd_unbuffered failed to write 4 bytes to socket [sender]: Broken pipe (32) rsync: write failed on "/media/52E866F5450158A4/sources/install.wim": Input/output error (5) rsync error: error in file IO (code 11) at receiver.c(322) [receiver=3.0.8] Stat for windows.vim File: `X15-65732 (2)/sources/install.wim' Size: 2188587580 Blocks: 4274600 IO Block: 4096 regular file Device: 801h/2049d Inode: 671984 Links: 1 Access: (0664/-rw-rw-r--) Uid: ( 1000/ umur) Gid: ( 1000/ umur) Access: 2011-10-17 22:59:54.754619736 +0300 Modify: 2009-07-14 12:26:40.000000000 +0300 Change: 2011-10-17 22:55:47.327358410 +0300 fdisk -l Disk /dev/sdd: 8103 MB, 8103395328 bytes 196 heads, 32 sectors/track, 2523 cylinders, total 15826944 sectors Units = sectors of 1 * 512 = 512 bytes Sector size (logical/physical): 512 bytes / 512 bytes I/O size (minimum/optimal): 512 bytes / 512 bytes Disk identifier: 0xc3072e18 Device Boot Start End Blocks Id System /dev/sdd1 * 32 15826943 7913456 7 HPFS/NTFS/exFAT hdparm -I /dev/sdd: SG_IO: bad/missing sense data, sb[]: 70 00 05 00 00 00 00 0a 00 00 00 00 20 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 ATA device, with non-removable media Model Number: UF?F?A????U]r???U u??tF?f?`~ Serial Number: ?@??~| Firmware Revision: ????V? Media Serial Num: $I?vnladip raititnot baelErrrol aoidgn Media Manufacturer: o eparitgns syetmiM Standards: Used: unknown (minor revision code 0x0c75) Supported: 12 8 6 Likely used: 12 Configuration: Logical max current cylinders 17218 0 heads 0 0 sectors/track 128 0 -- Logical/Physical Sector size: 512 bytes device size with M = 1024*1024: 0 MBytes device size with M = 1000*1000: 0 MBytes cache/buffer size = unknown Capabilities: IORDY(may be)(cannot be disabled) Queue depth: 11 Standby timer values: spec'd by Vendor R/W multiple sector transfer: Max = 0 Current = ? Recommended acoustic management value: 254, current value: 62 DMA: not supported PIO: unknown * reserved 69[0] * reserved 69[1] * reserved 69[3] * reserved 69[4] * reserved 69[7] Security: Master password revision code = 60253 not supported not enabled not locked not frozen not expired: security count not supported: enhanced erase 71112min for SECURITY ERASE UNIT. 172min for ENHANCED SECURITY ERASE UNIT. Integrity word not set (found 0xaa55, expected 0x80a5)