Dell Perc 6i with FreeBSD 8.1 errors with mfi0: COMMAND xxxxxxxx TIMEOUT AFTER xxx SECONDS

Posted by jDempster on Server Fault See other posts from Server Fault or by jDempster
Published on 2011-01-12T21:32:09Z Indexed on 2011/01/12 21:55 UTC
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We've recently bought two Dell PowerEdge R710 servers with Perc 6i controllers and 6x 135GB SAS Drives.

We'd done some pretty extensive testing on a Dell PowerEdge R510 server with a Perc 6i and 4x 135GB SAS Drives running FreeBSD 8.1 for it's wonderful ZFS support and mfiutil.

We hadn't had any problems with the R510 and had got to a point where we where happy with the performance of ZFS.

Since running FreeBSD 8.1 on the R710 we've been getting errors from the RAID controller.

mfi0: COMMAND 0xffffff80005d1770 TIMEOUT AFTER 6178 SECONDS

This usually brings the system to a stand still. But it doesn't always happen, and performs very well up until it does happen. We've been running the disk as 3 mirrored drives striped in ZFS. So far we've noticed that running the drives with RAID10 on the RAID seems to work without errors (still testing).

At first I thought hardware error as we'd been running FreeBSD on the R510 with the same controller without any issues. But both R710 have the same issue. All controllers are running the same firmware.

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